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1×7 Prestressing Wire Stranding Machine For Wire Rope Making

1×7 Prestressing Wire Stranding Machine For Wire Rope Making

Place of Origin : China
Brand Name : BJH
Certification : China standard
Model Number : GB/T5224-2003
MOQ : 1 set
Price : 500, 000USD
Packaging Details : Standard ocean shipping container
Delivery Time : 3 months
Payment Terms : 30%down payment,70%balance payment
Supply Ability : 30 sets per year
Strands diameter : 12.7Φ mm
ensile strength : ≥1860MPa
Strands structure : 1+6
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1×7 Prestressing Wire Stranding Machine For Wire Rope Making


1.Product description


The seller will provide a Low Relaxed Stress Steel Stranded Wire Production Line for production of 1×7, Ø9.53~17.8mm low relaxed pre stress steel stranded wire, with the capability of 30,000 tons per year. The seller will guarantee the manufacturing technique, product quality, equipment unction, production capability and period of guarantee, and make sure the product will be in accordance with Chinese Industrial Standards and corresponding with foreign standards.


2. Manufacturing technique


2.1 Specifications of finished products


Seq.

Strands structure

Strands diameter

Φ mm

Tensile strength

MPa

1

1+6

9.53

1860

2

1+6

11.1

1860

3

1+6

12.7

1860

4

1+6

15.24

1860

5

1+6

17.8

1860


2.2 Standards of products


GB/T5224-2003, American Standard ASTM-A416-2002, Japanese Standard, European Standard.


2.3 Raw material


The PC strands are drawn from good quality carbon steel hot rolled coils and then twisted.


2.4 Flow of manufacturing technique


Wire coil sorbitizing----Pickling & phosphatization----Wire drawing----Twisting----Stabilization treatment----Wire taking up & Pay off ----Layer winding----Product inspection----Packing----Warehousing



1.strander

2.integrating tooling

3.distortion equipment

4.tensioning system

5.movable intermediate frequency annealing stove

6.cooling tank

7.Constant tensioning system

8.wire receiving & release device

9.strand oscillator

10.winding system


2.5 Production capability


1) Working system


Continuous working system, 7 days a week without break during

Weekend


2) Production capability


30000T/year


3. Equipment description:


3.1 Skip stranding machine 1+6×1120


For the skip stranding machine, each set consists of 7 pieces of 1120 bobbins, is driven by single motor. The transmission shaft and Rotating body are connected by synchronous belt. With stable lay pitch, it guarantees the lay lengths of stranded wires in different dimensions are in accordance with GB/T5224-2003. Big size bearings support the threading barrel to get enough space and make threading very easy. Each revolving part are connected with one another by a GRP cambered plate, which enables it reach the speed request of higher stranding machine. 7 single wires pass through each own position without interference with each other. The bracket of cylinder escapement is movable, makes it easier for transfer and balance adjustment. Damping system is loaded on the bracket to adjust the mutative tension of each single wire during production. Integrative bottom frame can make sure the bunching machine works steadily.

Max. Rotating speed 680rpm

Driving motor A/C, 90KW, 1500rpm

Bobbin size DIN1120

Dia. of flange 1120mm

Dia. of barrel 630mm

Total width 964mm

Inner width 840mm

Max. weight 4000kg


3.2 Composing die and Deformer


Different composing dies are loaded inside the die box for different size of wires. Manually adjusted by guide screw.

Each deformer wheel is manually micro-adjusted, hydraulic cylinder opening to prevent broken lot strands.


3.3 Tension system


Tensioning system consists of two sets of tension equipments. Two tension wheels rotate same way and make the wire tensioned between the wheels. The wheels are welded by 42CrMo forged rings, machined tooled and then quenching processed, with surface hardness of HRC≥58. Cone gears are used in speed reducer.

Max. Speed 100m/min (Ø15.24)

Max. Tension 155000N (Ø17.8)

Motors: No.1 A/C, 250KW, 1000rpm

No.2 A/C, 200KW, 1000rpm

Dia. Of wheel: 2×2050mm

Number of driver groove 5, V shaped

Number of No.1 wheel groove 4, U shaped

Number of No.2 wheel groove 4, U shaped


3.4 Constant tension system


Two fixed wheel carriers and 1 movable wheel carrier, which can move up and down, are loaded on one bracket. An air cylinder is with the movable wheel carrier to balance the tension between the tensioning system and wire receiving & release device.


3.5 Wire pay off/Take up device


The device composes of 2 independent bobbins, each of which is with the weight capacity of 30 tons. The two bobbins work alternately, one for wire paying off and the other for wire taking up.

Max. Speed 160m/min

Motors: No.1 A/C, frequency variable, 45KW

1000rpm, 2 sets

No.2 A/C, frequency variable, 2.2KW

1500rpm, 2 sets

Dia. of flange 2800mm

Dia. of barrel 1000mm

Inner width 1500mm

Max. Weight capacity 3000kg


3.6 Layer winding machine


Disassembly type bobbin, motor drives the bobbin for wire winding, hydraulic pressure station helps unload wire from bobbin, by controlling 3 oil cylinders installed with good quality hydraulic elements to guarantee stable work and the winding wont retract.

Max. Linear speed 200m/min

Motors: No.1 A/C, frequency variable, 37KW, 1000 rpm

No.2 A/C, frequency variable, 1.5KW, 1500rpm

Outer Dia. 1600mm

Inner Dia. 800mm

Width 750mm

Max. Weight capability 4000kg

Number of strips 8pcs


3.7 Cooling water tank


Use stainless steel welding and fabricating the box, spray water cooling with air drying device.


3.8 Auto-control system


1) System brief introduction


Whole line equipment use full digital control, use computer programming auto-control whole line operation. Operator only need operate the control button and fine adjustment button to realize whole line running as per setup parameter, there has multiple protection and fault display on control program to insure whole line equipment smoothly running. Automation control use SIEMENS S7-300PLC and touch screen TP270. AC speed controller use vector control frequency converter. PLC use PROFIBUS-DP and network to connect with control system, control all the operations of equipment, and realize reliable operation.


2) Control function of main control panel


Stranding machine control system control product lay pitch together with first tension control system with matching speed, to insure constant lay pitch during machine start, stop and moderating process. Second tension control is mainly to control tension, this can be as per specification of product to set different tension and keep it constant. Two pay off and take up machines can choose paying off working model and take up working model, when it is take-up wire model, machine is under auto-paying off. And it will automatic control the tension of paying off. All the process parameter(like speed, tension and lay pitch etc.) is set by touch screen and will display status of whole system like actual linear speed, actual tension and running status etc. Tension setting can continuous set, speed setting can continuous set production linear speed.


3) Function of layer winding operation cabinet


Main setting of layer winding operation box are linkage, single action control, linkage forward, linkage reverse, single action forward, single action reverse and traverse machine inching etc. Layer winding machine control system can auto control the array pitch of traverse machine by pay off sensor. Tension for paying off can be adjusted.



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